About Us
BSH was established in 2015. Our company located in Songgang Town, Baoan district, Shenzhen, China.We are mold designer,provide additional services ( CNC machining, MIM ,Injection,die casting ,polishing, deburring, sanding, drilling, tapping and so on ) To meet our customer's specifications. We also supply all kinds of surface treatment(painting, anodizing, power coating ,sand blast, chrome plating etc.).Now the factory is with 5000 square meter, company total assets is 15 million RMB ,and a staff of nearly 150 members and workers, among which there are 12 engineers and over 50 senior technicians, who can make 3D designing and technical drawings with CAD/CAM/CAE according to our customers' requirements , and use CNC Processing Center, EDM center, 3-coordinate measurer, NC imitating milling machine, large precision EDM, high-speed milling machines, spot machine, wiring machine and so on.
PRODUCT SPECIFICATIONS
| Product name | New Design Retro Fashionable Cool Aluminum Alloy Metal Crafts Ashtray Cigarette Custom Logo Cigars Cigarettes Ashtrays |
| Model Number | BSH0002 |
| Process | Die-casting----CNC machining-----Deburring---Polishing----Painting/Plating |
| Tolerance | +/-0.05mm |
| CNC Min.tolerance: | 0.005mm-0.1mm |
| Product Material | ADC12, A380 aluminum alloy,Alsi9cu3,Alsi8cu3 |
| Surface treatment | Customer's Request |
| Type of die casting machine: | Cold chamber die casting machine |
| Size | 200*60mm |
| Product Weight | 800g |
| Logo | Custom Logo |
| Packaging Details | 1pcs packed in an individual box, 19 pcs/CTN. |
| Selling units | Single item |
| Our Service | Die-casting, CNC Machining , Mold Making, Injection Molding , Powder Metallurgy,Offer assembly if customers need |
| Certificate | ISO9001:2008, RoHS |
The Process Flow of Aluminum Alloy Ashtray Die Casting
1
Mold Design
The aluminum alloy die-casting process requires the produced castings to conform to industrial standards in shape and dimensions. Therefore, mold design is the first step. Mold design should be based on actual needs, emphasizing completeness and simplicity in structure to ensure that the mold achieves accurate and precise casting.
2
Mold Making
After completing the mold design, the mold is manufactured according to the design drawings. Generally, the working precision of the mold is very high, and any deviation will significantly affect the casting. During mold making, strict process requirements must match the actual conditions. Before production, process planning and production requirements should be used to align parameters. Necessary quantitative management measures are prerequisites for ensuring the dimensional accuracy of the aluminum alloy parts.
3
Mold Installation and Parameter Adjustment
The completed mold must be installed on specific die-casting equipment for casting, and then the equipment parameters must be adjusted to ensure the highest precision of the aluminum alloy parts produced during the casting process.
4
Aluminum Alloy Material Preparation
Before casting, aluminum alloy materials that meet the requirements must be prepared. Commonly used materials include ADC12 and A380.
5
Molten Aluminum INJECTION
The aluminum alloy material is pre-melted and injected into the mold. Before injection, precise measurement and temperature control steps are required to ensure casting quality.
6
Mold Cooling
The molten aluminum in the mold is rapidly cooled and formed within a short time. Cooling time and temperature are critical factors affecting workpiece quality.
7
Demolding
After the mold cooling is completed, the mold is opened, and the die-cast aluminum alloy part is removed from the mold.
8
Surface Treatment
After demolding, the aluminum alloy part undergoes trimming, precision machining, painting, coating, and other surface treatments to meet the appearance and surface quality requirements.
9
Inspection
The aluminum alloy die-cast part is inspected for dimensional accuracy, surface quality, defects, etc. If it passes the inspection, the part is deemed qualified.
Advantages of Aluminum Alloy Ashtrays vs. Glass/Plastic Ashtrays
Fire Resistance
※Melting point: 660°C (vs. glass softening point 500-600°C)
※UL94 V-0 certified (no dripping risk)
Thermal Conductivity
※Thermal conductivity: 237W/(m·K) (160× glass)
※Surface ΔT <3°C (glass exceeds 50°C), preventing localized scorching
Impact Strength
※6061-T6 alloy tensile strength: 290MPa (tempered glass: 120MPa)
※1.2m drop test: zero deformation (glass 100% fracture rate)
Surface Treatment
※Hard anodizing: HV800 hardness (glass Mohs 6 scratches easily)
※3000hr salt spray resistance (GB/T10125 compliant)
Maintenance Efficiency
※Chemically inert surface (tolerates strong acid/alkali cleaners)
※Zero odor retention (glass absorbs tar/yellowing)
Engineering Extensibility
※Supports integrated USB fast-charging (conductive property)
※Laser engraving adaptability (0.01mm precision)
How to choose your ashtray material?
Industrial/Outdoor: Mandatory aluminum (explosion-proof requirement).
Commercial High-End: Recommend 7075 aerospace alloy + micro-arc oxidation.
Aluminum Alloy Ashtrays vs. Glass/Plastic Ashtrays Lifecycle Cost Comparison
| Metric | Aluminum (10yrs) | Glass (3yrs) |
| Total Maintenance | ≤2 instances | ≥8 |
| Tar Residue Rate | 0.3% | 12.7% |
| Scrap Value | ¥85/kg | ¥9/kg |
Usage scenarios of ashtrays
Core Service We Offering
Customization
OEM and ODM Die-casting, CNC Machining , Mold Making, Injection Molding , Powder Metallurgy manufacturer .
Offer assembly if customers need.
01
Packaging & Design
Vacuum-sealed anti-corrosion for metal parts,we also provide DFM report optimization to reduce costs.
02
Logistics
Global shipping with HS code classification
Just-in-Time delivery for OEM and ODM partners.
03
Quality Control
In-house inspection report,
and material certificates (SGS/RoHS/REACH) provided.
04
Customer Satisfaction
Dedicated engineer for post-sales technical support.
Weekly production reports for high-volume clients.
05
Our Factory And Testing Equipment
why choose us
One-stop Solution
We can provide one-stop service for all you need. Including design drawings, raw material you need, different processing , surface finish , assembling service , packing and shipping .
Well -Known Brand Cooperation
We are reliable parterns of many big brand companies , BYD, Mitsubishi,Intel,Apple etc.
High Precision Fabrication
Our MOQ is 1PCS
Professional Team
Our sales team and engineers can accurately understand the demands of clients and provide professional solutions.
Quick delivery
Various logistics modes are available
Free sample
Products sample are available
Secure payment
100% secure payment
24/7 Support
Dedicated support
FAQ
Q: 1. What are the core functions of your die-casting?
A: High-pressure molds for complex geometries (e.g., bike derailleur cages, engine housings).
Q: What are the core functions of your CNC products?
A: Micron-level accuracy for critical interfaces (e.g., brake calipers, suspension pivots).
Q: How to use your services?
A: Step 1 – Design Submission Send CAD files (STEP/IGES) for free DFM analysis. Choose material: Aluminum (A380/A356), Zinc (ZA-8), or Stainless Steel (303/304). Step 2 – Production We simulate molds via Flow-3D software (prevents porosity). CNC runs with live tooling (no secondary ops for threaded holes). Step 3 – Delivery Parts arrive with: ✓ Post-machining surface treatment (anodizing/plating) ✓ Full inspection report (including GD&T data)
Contact Us
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