Your Professional Die Casting Mold Supplier

 

Our goal is to be your true partner in Die Casting Mold field in China. We are mold designer, provide additional services ( CNC machining, MIM, Injection, die casting, polishing, deburring, sanding, drilling, tapping and so on ) To meet our customer's specifications. We also supply all kinds of surface treatment(painting, anodizing, power coating, sand blast, chrome plating etc.).

 
  • Aluminium Die Casting Mold
    Characteristics of aluminum alloy die-casting molds. 1. High precision: capable of producing parts with precise dimensions and smooth surfaces.. 2. High efficiency: suitable for mass production with
  • Zinc Casting Mold
    Characteristics Of Zinc Alloy Die-Casting Molds. 1. High precision: zinc alloy die-casting molds can produce parts with high dimensional accuracy and good surface finish, suitable for complex shapes
 
Why choose us

Quality assurance

We have 100% quality guarantee to customers. We will be responsible for any quality problem.

Professional solution

With rich experience and one-to-one service, we can help you choose products and answer questions.

Good service

High-quality after-sales service, tracking usage, and positive feedback. Rapid response within 24 hours.

 

 

 

 

Product application

The major production including automotive, motorcycle accessories, bicycles, electric cars accessories, electrical appliances, computer accessories, industrial communication, lighting, motor bracket, electric equipment, security accessories, monitor accessories, cooling equipment and other products of metal and plastic parts.

 

 

The Die Casting Mold produced by our company mainly include the following types

 

Aluminium Die Casting Mold

 

Aluminium Die Casting Mold

Advantages of Aluminium Die Casting Mold

 

 

High precision

Capable of producing parts with precise dimensions and smooth surfaces.

High efficiency

Suitable for mass production with high production efficiency.

Complex shapes

Capable of manufacturing parts with complex shapes and thin walls.

High material utilization

Reduce material waste and reduce costs.

Long life

The mold life is 60,000-80,000 shots, suitable for long-term production.

 
Applications of Aluminium Die Casting Mold
 
01/

Household appliances
● Applications: Washing machine parts, refrigerator parts, air conditioner parts, kitchen utensils, etc.
● Advantages: Good surface treatment performance and corrosion resistance, suitable for manufacturing home appliance parts with high appearance requirements and durability.

02/

Communication equipment
● Applications: Base station antennas, filters, RF devices, communication equipment housings, etc.
● Advantages: High precision and good electromagnetic shielding performance, suitable for manufacturing precision communication equipment parts.

03/

Industrial equipment
● Applications: Pump bodies, valves, gears, bearings, hydraulic system parts, etc.
● Advantages: High strength, wear resistance and corrosion resistance, suitable for manufacturing industrial equipment parts under high load and harsh environments.

04/

Building hardware
● Applications: Door and window accessories, curtain wall brackets, building decorations, etc.
● Advantages: High strength and corrosion resistance, suitable for manufacturing building hardware with high durability requirements.

05/

Medical equipment
● Applications: Surgical instruments, medical equipment housings, connectors, etc.
● Advantages: Good biocompatibility and corrosion resistance, suitable for manufacturing high-standard medical equipment parts.

06/

Lighting equipment
● Application: LED lamp housing, heat sink, bracket, etc.
● Advantages: Good thermal conductivity and surface treatment performance, suitable for manufacturing lighting equipment parts with efficient heat dissipation.

 

 

Product Description

 

 

Main Products

Metal Stamping Die, Stamping Processing, Plastic Injection Mold, Prototype tool, Injection Molding Parts, for Auto, Consumer Electronics, Appliance, Medical, Houseware etc.

Drawing Format

Pro/E, AutoCAD, SOLIDWORK, CAD, STP, IGES, etc.

Mold Type

Progressive die, single die, Manipulator transfer die

Mold Accuracy

±0.003mm

Mould Base

DME, SD, LKM, HASCO or Goutech Standard for specific parts

Mold Material

SKD11, QC-10, DC53, S55C, asp23, HIGH SPEED STEEL

Mold Life

50K-1Million Shots

Cavity

Single cavity, multi-cavity

Mold Manufacture Equipement

High speed CNC, EDM, Wire cutting, Grinding, Laser Marking, Drilling, Spotting machine

Tooling Surface Treatmetn

Ticn, Tin, TiAlN, DLC, PVD

Qc Reports

Samplies dimension report, 3-coordinate measurement data, CPK report, PPAP

Quality Control

Strict quality assurance and inspection processes

Machining Process

Milling, turning, drilling, tapping and sheet metal fabrication Stamping die-casting, Multistep machining

Production Volume

Low to medium volume, prototype, and batch production

Certificates

ISO9001:2008, SGS

Packing

Vacuum packing, wooden box packing

 

 

Product Specification

 

 

Specification Item

Parameter/Description

Mold Size

600mm x 500mm x 400mm (L x W x H)

Material

H13 Steel

Cavity Number

1

Mold Weight

800 kg

Mold Base

Standard DIN

Surface Finish

Polished, Ra 0.1 µm

Ejection System

Hydraulic Ejection

Cooling System

Water Cooling Channels

Runner Type

Cold Runner

Life Expectancy

100,000 Shots

Tolerance

±0.02 mm

Shrinkage Allowance

0.6%

Mounted Plate

Yes

Venting System

Built-in Vent Grooves

Mold Temperature

200°C

Injection Pressure

800 Bar

Clamping Force

300 Tons

Usage

Aluminum Die-Casting

Maintenance Interval

Every 10,000 Shots

 

 

Lead Time

 

 

Quantity (pieces)

1 - 1000

> 1000

Lead time (days)

15

To be negotiated

 

Zinc Casting Mold

 

 
Advantages of Zinc Casting Mold
 
01/

High precision
Zinc alloy die-casting molds can produce parts with high dimensional accuracy and good surface finish, suitable for complex shapes and thin-walled parts.

02/

High production efficiency
The die-casting process is fast, suitable for mass production, the mold life is long, and the replacement frequency is reduced.

03/

High material utilization
Less material waste during the die-casting process, and unsolidified materials can be recycled and reused.

04/

Strength and hardness
Zinc alloy has good mechanical properties, die-casting parts have high strength, high hardness, excellent wear resistance and corrosion resistance.

05/

Complex shape molding
The mold can manufacture parts with complex geometric shapes, reducing the need for subsequent processing.

06/

Diverse surface treatment
The surface of die-casting parts is suitable for various treatments such as electroplating and spraying to improve appearance and performance.

Applications of Zinc Casting Mold
 

Automobile Industry
● Applications: Engine parts, gearbox parts, brake system parts, door locks, handles, etc.
● Advantages: High strength, wear resistance and corrosion resistance, suitable for manufacturing parts that withstand high stress and harsh environments.

 

Electronic Appliances
● Applications: Connectors, housings, heat sinks, switches, sockets, etc.
● Advantages: High precision and good conductivity, suitable for manufacturing electronic components with complex shapes and fine structures.

 

Household Appliances
● Applications: Washing machine parts, refrigerator parts, air conditioner parts, kitchen utensils, etc.
● Advantages: Good surface treatment performance and corrosion resistance, suitable for manufacturing household appliance parts with high appearance requirements and durability.

 

Building Hardware
● Applications: Door locks, handles, hinges, bathroom accessories, etc.
● Advantages: High strength and wear resistance, suitable for manufacturing building hardware that is frequently used and requires high durability.

 

Communication Equipment
● Application: Mobile phone housing, antenna, base station parts, etc.
● Advantages: High precision and good electromagnetic shielding performance, suitable for manufacturing precision communication equipment parts.

 

Process Flow Of Zinc Alloy Die-Casting Molds
 

Mold design
Design the mold according to product requirements, considering materials, structures, cooling systems, etc.
Use CAD software for 3D modeling and simulation analysis.

 

Mold manufacturing
Use high-strength and high-temperature resistant mold steel.
Molds are manufactured through CNC machining, EDM and other processes.

 

Mold preheating
Preheat the mold to an appropriate temperature before die casting to prevent thermal shock and defects.

 

Alloy smelting
Heat the zinc alloy to a molten state and remove impurities.

Zinc Casting Mold

 

Mold Maintenance and Usage Considerations

Die casting
Pour the molten zinc alloy into the mold, quickly fill it under high pressure and cool it to form.

 

Mold opening and part removal
After cooling, open the mold, take out the casting, and perform deburring, trimming and other treatments.

 

Post-processing
Perform surface treatments such as polishing, electroplating, and spraying to improve appearance and performance.

 

Quality inspection
Perform size, appearance, mechanical properties and other inspections on the castings to ensure that they meet the requirements.

 

Packaging and warehousing
Qualified products are packaged and stored in warehouses for shipment.

 

 

Product Description

 

 

Specification Item

Parameter/Description

Mold Size

600mm x 500mm x 400mm (L x W x H)

Material

H13 Steel

Cavity Number

1

Mold Weight

800 kg

Mold Base

Standard DIN

Surface Finish

Polished, Ra 0.1 µm

Ejection System

Hydraulic Ejection

Cooling System

Water Cooling Channels

Runner Type

Cold Runner

Life Expectancy

100,000 Shots

Tolerance

±0.02 mm

Shrinkage Allowance

0.6%

Mounted Plate

Yes

Venting System

Built-in Vent Grooves

Mold Temperature

200°C

Injection Pressure

800 Bar

Clamping Force

300 Tons

Usage

Aluminum Die-Casting

Maintenance Interval

Every 10,000 Shots

 

Delivery

 

Selling units

Single item

Single package size

40.00cm * 30.00cm * 30.00cm

Single gross weight

5.000kg

 

Lead Time

 

Quantity (pieces)

1 - 1

> 1

Lead time (days)

30

To be negotiated

 

Packaging & Shipping

 

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FAQ

 

Q: Can you make machining parts based on our samples?

A: Yes, we can make measurement based on your samples to make drawings for machining parts making.

Q: Are you a factory or trade company?

A: We are a factory located in 2nd Floor, No. 13-16, Yangyong Industrial Rd, Pengchengjin Science Park, Bao'an District, Shenzhen, Guangdong, China. Welcome to visit our factory.

Q: What is your payment term?

A: Mold: 50% prepaid, balance after sample approval.
Products: 50% prepaid, balance T/T before shipment.

Q: How about the lead time?

A: Tooling lead time: 20-40 days.

Q: How long should we take for a quotation?

A: After receiving detailed information(your 2D/3D drawings or samples), we will quote you within 48 hours.

Q: Is it possible to know how are my products going on without visiting your company?

A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

Q: What kind of production service do you provide?

A: Mold making, die casting, CNC machining, stamping, plastic injection, welding,surface treatment and assembly.

We're professional die casting mold manufacturers and suppliers in China, specialized in providing high quality products and service. We warmly welcome you to buy customized die casting mold from our factory. For quotation and free sample, contact us now.

Zinc Casting Mold, die casting mold, Aluminium Die Casting Mold
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