The plastic massager is a high-precision health and wellness product that relies on advanced injection molding technology for superior performance, durability, and ergonomic design. Our company specializes in injection molding and metal making manufacturing, ensuring that every massager meets strict quality standards while delivering exceptional comfort and functionality.
Below we highlight the key advantages of our plastic massager and explain why our injection molding expertise makes us the ideal manufacturing partner.
Key Selling Points of Our Plastic Massager
Precision and Durability
Our massagers are manufactured using high-precision injection molding techniques, ensuring uniform wall thickness, smooth surfaces, and resistance to wear. The injection molding process allows for intricate designs while maintaining structural integrity.
01
Ergonomic Design
Thanks to injection molding, we achieve complex curves and contours that fit the human body perfectly. The material flexibility of injection-molded plastics ensures comfort without compromising strength.
02
High-Quality Materials
We use medical-grade, eco-friendly plastics that are non-toxic, hypoallergenic, and easy to clean. The injection molding process guarantees consistent quality across every unit.
03
Cost-Effective Mass Production
Injection molding allows for high-volume production with minimal material waste, reducing costs while maintaining excellence.
04
Customization Options
With injection molding, we can easily modify mold designs to meet specific customer requirements, including textures, colors, and functional enhancements.
05
Why Choose Our Injection Molding Manufacturing?
Advanced Technology & Expertise
Our factory is equipped with state-of-the-art injection molding machines, enabling tight tolerances (±0.02mm) and flawless finishes.
01
Strict Quality Control
We implement rigorous testing at every stage, from material selection to final inspection, ensuring defect-free products.
02
Efficient Production & Fast Turnaround
With automated injection molding systems, we deliver high-volume orders with short lead times.
03
Competitive Pricing
Optimized injection molding processes reduce manufacturing costs, offering you better pricing without sacrificing quality.
04
Technical Specifications
Material Properties
|
Property |
Specification |
|
Material Type |
Medical-Grade ABS/PP |
|
Density |
1.02-1.06 g/cm³ |
|
Tensile Strength |
40-50 MPa |
|
Elongation at Break |
10-20% |
|
Melt Flow Index |
10-25 g/10min |
Injection Molding Parameters
|
Parameter |
Value |
|
Melt Temperature |
200-240°C |
|
Injection Pressure |
80-120 MPa |
|
Cooling Time |
15-30 sec |
|
Cycle Time |
30-60 sec |
Product Dimensions & Tolerances
|
Feature |
Dimension (mm) |
Tolerance (±mm) |
|
Length |
150 |
0.1 |
|
Width |
80 |
0.1 |
|
Thickness |
3-5 |
0.05 |
|
Weight |
120g |
2g |
Specification
|
Category |
Specification |
|
Product Name |
Plastic Injection Molding Massager |
|
Material |
Medical-Grade ABS/PP (RoHS compliant) |
|
Color |
Customizable (Pantone code available) |
|
Dimensions |
150mm(L) × 80mm(W) × 45mm(H) (±0.5mm tolerance) |
|
Weight |
180g ±5g |
|
Wall Thickness |
2.5mm (uniform, min 1.8mm at structural points) |
|
Surface Finish |
Texture: Soft-touch matte (Ra 0.8μm) / Glossy (Ra 0.2μm) options available |
|
Molding Process |
High-precision injection molding (±0.05mm repeatability) |
|
Shrinkage Rate |
0.6-0.8% (compensated in mold design) |
|
Draft Angles |
1° minimum (3° recommended for textured surfaces) |
|
Ejection System |
8-point ejector pins + stripper plate for complex geometry |
|
Cycle Time |
45-60 seconds (including cooling time) |
|
Cavitation |
1+1 family mold (simultaneous molding of housing and buttons) |
|
Gate Type |
Submarine gate (auto-degating) for clean appearance |
|
Tonnage |
180-ton clamping force |
|
Mold Steel |
NAK80 hardened steel (HRC 40-42) for core/cavity |
|
Mold Life |
500,000 shots (with proper maintenance) |
|
Tolerances |
ISO 20457-1:2018 Class 4 (general) / Class 3 for critical interfaces |
|
Post-Processing |
Ultrasonic welding for assembly, laser engraving for branding |
|
Certifications |
FDA 21 CFR, REACH, EN 60335-1 (safety), IPX4 (water resistance) |
|
Packaging |
24 units/box, EPE foam inserts, export carton: 600×400×300mm (8 boxes/pallet) |
|
MOQ |
5,000 pieces (standard design), 10,000 pieces for custom designs |
|
Lead Time |
30 days for existing mold, 60-75 days for new mold development |
Company Profile
BSH Company Overview
Established: 2015 | Location: Songgang Town, Bao'an District, Shenzhen, China
Advanced Equipment
CAD/CAM/CAE | CNC Machining Centers | EDM | CMM | High-Speed Milling | Wire Cutting
Core Capabilities
- Precision Mold Design & Manufacturing
- Value-Added Services:
• CNC Machining
• MIM (Metal Injection Molding)
• Plastic Injection
• Die Casting
• Finishing: Polishing, Deburring, Sanding, Drilling, Tapping
• Surface Treatments: Painting, Anodizing, Powder Coating, Sandblasting, Chrome Plating
Facility & Workforce
✓ 5,000㎡ manufacturing facility |
✓ 15M RMB total assets
✓ 150 employees (12 engineers + 50+ senior technicians)
Hot-Sale Products
Test Equipment
Packing & Delivery
Bubble bag & Cardboard K=K Carton Box Pallet/ Wooden Box
FAQ
Q: 1. What's the maximum part size your facility can produce?
A: Our standard capacity supports parts up to 500×500×300mm (L×W×H) with a shot weight of 1,200g. For oversized projects, we have partner facilities capable of 2,000-ton presses handling 1,500×800×500mm components.
Q: 2. How do you ensure color consistency across production batches?
A: We implement Pantone-controlled masterbatch dosing systems with spectrophotometer QC checks (ΔE<1.5). All color formulas are documented in our ERP system with batch-specific processing parameters.
Q: 3. What post-molding services do you offer?
A: Full secondary operations including:
- Ultrasonic/RF welding
- Laser etching (50μm resolution)
- Pad printing (6-color process)
- EMI/RFI shielding
- Conductive coating (10^3-10^6 Ω/sq)
Q: 4. Can you handle medical-grade certifications?
A: Yes, we're ISO 13485 certified with Class 8 cleanrooms. Materials include USP Class VI, ISO 10993-5 compliant resins with full material traceability (EU MDR 2017/745 documentation available).
Q: 5. What's your tooling maintenance protocol?
A: Structured under IATF 16949 requirements:
- Preventive maintenance every 50K shots
- 3D laser scanning for wear analysis (±5μm accuracy)
- Nitrogen-assisted corrosion prevention
- Lifetime tracking with RFID-enabled tooling passports
Bonus for engineers:
All molds include a Digital Twin with simulation-validated DFM reports (Moldflow analysis available upon request).
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